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Vibration welding is a cost-effective thermoplastic welding process that works well in a variety of circumstances. A vibration welding machine horizontally vibrates the faces of two components together under a constant pressure to produce friction and thus heat. It is this heat that creates the weld that joins the two parts together. Vibration welding allows for precise control over the amount of frictional movement produced (amplitude), giving accurate and repeatable results. It is therefore the preferred welding method for many components, from small or curved through to large automotive components of a complex geometry.

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At Xfurth we are proud to be the official UK supply partner for CEMAS Ellettra, one of the world’s leading producers of vibration welding machines. CEMAS vibration welders have an enviable reputation in the manufacturing sector, and for good reason. Their designs are compact, efficient and cost-effective; guaranteed to help you increase work efficiency on your production line.

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Thermoplastic components can be welded in various different ways. Some manufacturers use hot plate, or ultrasonic welding, or even infrared welding. There are in fact more than a dozen commercially used welding techniques. The one you choose for your project will largely depend on your budget, production requirements and the nature of your components.

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When considering a thermoplastic welding process for your project, there are a number of options available to you. The choice you ultimately make will depend on several factors; including budget, time constraints, size of your product run, material, joint design and final product requirement. Vibration plastic welding is a cost-effective and highly efficient process, that comes with some significant advantages compared with other methods. This article explains seven of the most important factors from an engineering and design perspective:

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